Said It Here

Propane boiler making puffing exhaust noise in extreme cold

When temperatures drop significantly and multiple zones call for heat, propane boilers can develop a rhythmic puffing exhaust noise that may escalate into a loud whistle. This issue can persist even after replacing the fan and cleaning the unit, forcing homeowners to shut the system down manually.

Overview
People affected3 accounts across 1 forum
Workarounds found6 items attempted
Community agreement6 total upvotes

What people tried

Every workaround mentioned in the threads below. We haven’t tested any of them — and nobody here is claiming they worked.

Found another way around this?

Share your steps and trade-offs so fellow engineers don't have to reinvent the wheel. No account required.

  1. 1
    Replacing the fan and cleaning the unit
    Did this help you?
  2. 2
    Shutting off the boiler
    Did this help you?
  3. 3
    Replacing the circulator
    Did this help you?
  4. 4
    Calling a qualified repair person
    Did this help you?
  5. 5
    Pulling the damper forward a bit to prevent it from getting hung up
    Did this help you?
  6. 6
    Squeezing the sides of the opening so the plate stops rubbing on the bottom
    Did this help you?
Tried another approach not listed above?+ Share your workaround ↑

In their words

Unedited, grouped by where they were said, most upvoted first within each place, each linked to the thread it came from.

r/hvacadvice3 people · September 2026 – October 2026

“Boiler (Lochinvar) making puffing noise from exhaust. Only happens when its super cold and both zones (2 zone system) are calling for heat. Fan has been replaced and unit cleaned, yet issue remains.”source ↗

pajoem2000 · r/hvacadvice · 2 upvotes

“Made this noise for about 20 minutes at which point became a loud whistle and I shut it off.”source ↗

pmmeyourduckpic · r/hvacadvice · 2 upvotes

“Every time the burner shuts off, the plate slaps shut.”source ↗

“It doesn't sound like much in the video but I can hear it throughout my house.”source ↗

Redditstar101 · r/hvacadvice · 2 upvotes

Where this came up

People with this problem also raised